Equipment for ventilation and grain storage

A new generation of elevator equipment that fully complies with EU quality standards.
The equipment is developed for the needs of the farm

• Silos with flat and conical bottom with a storage volume of up to 21 315 m3 (16 625 t for wheat), with a diameter of up to 32 m
• Grain dryers with a capacity of 9 to 300 t / h and a gas consumption of 0.9 m3 per ton percentage of
• Particleboard grain dryers with a capacity of 25, 50 and 100 t / h
• Transport equipment: elevators with a capacity of up to 800 t / h; chain conveyors - up to 500 t / h; augers - up to 200 t / h; belt conveyors - up to 1,500 t / h
• KBS separators with a capacity of up to 200 t / h for preliminary cleaning
• Auxiliary equipment with a throughput of up to 1,500 t / h (including gravity)

Purpose:
For all types of grains, oilseeds, production waste, various granular materials and pellets.
Due to the different angles of inclination of the bottom (45–55–62–65о), cone silos are applicable for operational storage of all grain crops, incl. products of primary grain processing Grain

Storage quality:

1. Preservation of grain quality indicators - up to 12 months
2. Interactive system of thermometry and grain level
3. System of uniform grain distribution

Variety of ventilation systems — both for conical silos and for silos on a flat base
Availability: the system is developed individually for the needs of the storage
Design and implementation: production time 1-2 months
Setting: setting is carried out by our specialists at the site of the system launch, within 72 hours

The system of remote automatic control of the grain complex is designed
to control and monitor technological equipment:
switching on / off conveyors, bucket elevators, aspiration, etc.
- to execute technological algorithms,
- to monitor the state of equipment
- to control temperature, humidity, grain cooling
- to process and present information to the dispatcher by visualizing input and output analog and discrete signals on the screen of the dispatching console;
- analysis, registration and archiving of information.

The main elements of the automatic warehouse management system:

• Automation cabinet containing controllers with power and communication equipment;
• I / O
• station , containing a set of I / O modules with power and communication equipment Dispatch console, which is two personal computers with a pre-installed visualization system
• Local control cabinets are provided for local control of electric motors

Functional capabilities of the automatic system:
- control of the operation of mechanisms and elevator equipment
- automatic control of the elevator operation parameters
- control of the correctness of the preparation of transport highways
- control of the movement of grain along transport highways
- delay (blocking) of the operation of devices in case of errors
- control of distributed and unallocated conveyor lines;
- practically unlimited number of conveyors and conveyor lines controlled from one control panel;
- decoding of the causes of emergency stops with an accuracy of a sensor, a developed self-diagnosis system, which can significantly reduce downtime;
- documenting the history of the process in an electronic journal;
- control of connection circuits of limit switches and sensors;
Availability: the system is developed individually for the needs of the elevator
Design and implementation: production time 1 month
Setting: setting is carried out by our specialists at the site of the system launch, within 48 hours

When using ventilation ducts, the height of the embankment can reach up to 12 meters, which makes it possible to increase the amount of stored grain.

Advantages of underfloor ventilation ducts: Stationary design, no need to install and dismantle ducts every season

• Resistant to the passage of special equipment (up to 7 tons).
• Easy to unload (eg using a front loader)
• Durable stainless steel construction.
• Easily cleaned up after freeing up storage.
• Additional ventilation of the ducts for optimal air distribution between the entire volume of products, including those with different loading heights.
• Maneuverability during loading and unloading operations in a granary.
• Does not take up additional space in the warehouse.
• Easy to assemble.

The construction of the underground ventilation system consists of an underground duct, perforated metal cover with round perforation (diameter 1.5 mm) and a stationary fan.

For underground ventilation, the following are used:

Ventilation ducts: length of the channel branch - LxWxH = 1000x300x35 mm and LxWxH = 500x300x35 mm.

Stationary fans with power from 7 to 25 kW

Availability: the system is developed individually for the needs of the elevator
Design and implementation: production time 1 month

Setting: setting is carried out by our specialists at the site of the system launch, within 48 hours

To ventilate the entire product embankment in grain silos, semicircular ventilation ducts and stationary or mobile fans are used, which ensure proper ventilation of all layers of the embankment.                                                                                                                                        
The semicircular ventilation ducts are fully galvanized and have the shape of a half-pipe with perforation.

• Channels are placed in a row on a flat surface of a warehouse or granary by superimposing extreme waves on top of each other.
•  The length of the canal branch is up to 30 m.  
• The height of the embankment for grain is up to 13 m, for rapeseed ─ 6 m.  

They are made in two modifications:
Vegetable canals - for storing potatoes, onions Grain canals - for storing grain Benefits of floor semicircular canals.
1. Easy to install by one person. 
2. Easily cleaned after emptying the storage. 
3. Additional ventilation ducts for optimal air distribution between the entire product volume, including those with different loading heights. 
4. Less damage due to sheet thickness (1.2 - 2 mm).
5. Take up little storage space. 
6. Lower installation costs compared to underfloor ventilation. 

You can purchase ventilation ducts separately or order the development and installation of a ventilation system (ducts + fan) from our specialists. 
 Quantity: if you do not know how many ventilation ducts are required to ensure ventilation of the storage, place an order for 1 section and we will call you back to clarify the parameters and further calculate. 

Installation: installation period for ventilation ducts - 2-3 days, development of a ventilation system project - 1 week.
Installation, if necessary, is carried out by our specialists at the site of the system
Forms of payment: installment through a bank, cash, bank transfer
The cost is indicated for one section

We offer a heap aerator or a factory-made fan of grain (characterized by high quality laser cutting of metal and precise accurate welding)
Technical characteristics of the aerator (1.1 kW):
Maximum depth of introduction of the aeration pipe into the grain mass - 1750 mm
Height of the ventilated grain layer - up to 1,8 m
Aeration pipe diameter - 130 mm
Fan capacity in the working area (when working on the network) - 1500 cubic meters / hour Total pressure in the working area - 1100 Pa
Engine power - 1.1 kW
Overall length with fan - 2250 mm
Operates from voltage - 380 W
Weight with a fan - 25 kg

Designed for:

• Active ventilation of the heap
• Cooling grain
• Enriching grain with air
• Reducing grain temperature Reducing grain
• moisture
• Pest control of grain during storage
• Prevention of mold and condensation
• Stopping the development of fungus
• Heating of seed material before sowing
• Conservation of freshly harvested and dried grain
• Ensuring sustainable storage of grain in a warehouse.

It is used:

1. In floor storage warehouses not equipped with stationary floor ventilation systems
2. In temporary storage warehouses
3. With hotbeds of local self-heating on elevators, HPP
4. In non-ventilated containers

We offer a heap aerator or a factory-made fan of grain
(it is characterized by high quality laser cutting of metal and precise accurate welding)
Technical characteristics of the aerator (1.5 kW):
Maximum depth of introduction of the aeration pipe into the grain mass - 2250 mm
Height of the ventilated grain layer up to  - 2, 3 m
Aeration pipe diameter  - 130 mm
Fan performance in the working area 1600-2100 cubic meters / hour
Total pressure in the working area 1177-1265 Pa
Engine power  -1.5 kW
Overall length with a fan  - 2800 mm
Operates on voltage  - 380 W
Weight with fan 30 kg

Scope of application:

1. Preservation of freshly harvested and dried grain
2. Ensuring sustainable storage of grain in the warehouse.
3. Drying, cooling grain
4. Warming up the seed grain before the start of sowing
5. Active ventilation of the heap
6. Enriching the grain with air
7. Reducing the temperature of the grain
8. Decreasing the moisture content of the grain
9. Fighting grain pests during warehouse storage

Used:

• In floor storage warehouses not equipped with stationary floor ventilation systems
• In temporary storage warehouses
• At hotbeds of local self-heating on elevators, HPP
• In non-ventilated containers

Grain aerator with a power of 2.2 kW, 380 W with a reverse, this model is one of the most "popular" among farmers, because has a number of advantages:
- Aerator 2.2 - factory-made, where it is used: high-quality laser cutting and high-quality metal welding;
- Only the 2.2 aerator model is equipped with a reverse, which allows you to work in 2 modes: injection and exhaust;
- The aerator package includes a starter with a magnetic relay;
- Aerator 2.2 with reverse has triple motor protection: from overheating, phase loss, short circuit in the network;
- Cools the grain fill (burd) up to 2.8 meters

Technical characteristics of the Aerator (2.2 kW):
-Maximum depth of introduction of the aeration pipe into the grain mass - 2250 mm
-Height of the ventilated grain layer up to 2.3 m
-Diameter of the aeration pipe 130 mm
-Fan capacity in the working area 1600-2100 cubic meters / hour
-Total pressure in the working area 1177-1265 Pa
-Engine power 1.5 kW
-Dimensional length with a fan 2800 mm
-Works on voltage 380 W
-Weight with a fan 30 kg

Scope of application:

• Conservation of freshly harvested and dried grain
• Ensuring sustainable storage of grain in the warehouse.
• Drying, cooling the grain
• Warming up the seed grain before the start of sowing
• Active ventilation of the heap
• Enriching the grain with air
• Reducing the temperature of the grain
• Decreasing the moisture content of the grain

Pest control of grain during warehouse storage It is  used:
In floor storage warehouses not equipped with stationary floor ventilation systems
In temporary storage warehouses
With hotbeds of local self-heating on elevators, HPP
In non-ventilated containers

We offer a Heap Aerator 3.0 or a factory-made grain fan (it is distinguished by high quality laser cutting of metal and precise accurate welding).
The  presented Aerator 3.0 allows ventilation of more than 25 cubic meters. grain with a pile height of 4m, ensuring complete safety of grain.

Technical characteristics of the Aerator (3.0 kW):

• Model ZV-3100
• Engine power - 3.0 kW
• Air power - 3100M3 / h
• Hole diameter - 1.5 mm also suitable for rapeseed
• Length of spear - 4 m
• Maximum depth of pipe insertion into the grain mass 3700 mm
• Height of the ventilated grain layer up to 4 m
• Diameter of the ventilated grain layer up to 6 m
• Diameter of the aeration pipe 130 mm
• Fan performance in the working area cube 3100 m / h
• Total pressure in the working area 1100 Pa
• Engine power 3.0 kW
• Overall length with a fan 4500 mm
• Operates on voltage 380 W
• Weight with a fan 45 kg

Designed for:
Active ventilation of a heap
Cooling grain
Enriching grain with air
Reducing grain temperature
Reducing grain moisture
Pest control of grain during warehouse storage
Prevention of mold and condensation
Stopping the development of fungus
Heating of seed material before sowing
Preservation of freshly harvested and dried grain
Used:
In warehouses for floor storage, not equipped with systems of stationary floor ventilation
In warehouses for temporary storage
In hotbeds of local self-heating on elevators, HPP
In non-ventilated containers

We offer a heap aerator or a factory-made fan of grain (characterized by high quality laser cutting of metal and precise accurate welding)
Technical characteristics of the aerator (1.1 kW):
Maximum depth of introduction of the aeration pipe into the grain mass - 1750 mm
Height of the ventilated grain layer - up to 1 , 8 m
Aeration pipe diameter - 130 mm
Fan capacity in the working area (when working on the network) - 1500 cubic meters / hour Total pressure in the working area - 1100 Pa
Engine power - 1.1 kW
Overall length with fan - 2250 mm
Operates from  voltage - 220 W
Weight with a fan - 25 kg

Designed for:

• Active ventilation of the heap
• Cooling grain
• Enriching grain with air
• Reducing grain temperature Reducing grain
• moisture
• Pest control of grain during storage
• Prevention of mold and condensation
• Stopping the development of fungus
• Heating of seed material before sowing
• Conservation of freshly harvested and dried grain
• Ensuring sustainable storage of grain in a warehouse.

It is used:

1. In floor storage warehouses not equipped with stationary floor ventilation systems
2. In temporary storage warehouses
3. With hotbeds of local self-heating on elevators, HPP
4. In non-ventilated containers

We offer a heap aerator or a factory-made fan of grain
(it is characterized by high quality laser cutting of metal and precise accurate welding)
Technical characteristics of the aerator (1.5 kW):
Maximum depth of introduction of the aeration pipe into the grain mass - 2250 mm
Height of the ventilated grain layer up to - 2, 3 m
Aeration pipe diameter - 130 mm
Fan performance in the working area 1600-2100 cubic meters / hour
Total pressure in the working area 1177-1265 Pa
Engine power -1.5 kW
Overall length with a fan - 2800 mm
Operates on voltage - 220 W
Weight with fan 30 kg

Scope of application:

1. Preservation of freshly harvested and dried grain
2. Ensuring sustainable storage of grain in the warehouse.
3. Drying, cooling grain
4. Warming up the seed grain before the start of sowing
5. Active ventilation of the heap
6. Enriching the grain with air
7. Reducing the temperature of the grain
8. Decreasing the moisture content of the grain
9. Fighting grain pests during warehouse storage

Used:

• In floor storage warehouses not equipped with stationary floor ventilation systems
• In temporary storage warehouses
• At hotbeds of local self-heating on elevators, HPP
• In non-ventilated containers

Grain aerator with a power of 2.2 kW, 380 W with a reverse, this model is one of the most "popular" among farmers, because has a number of advantages:
- Aerator 2.2 - factory-made, where it is used: high-quality laser cutting and high-quality metal welding;
- Only the 2.2 aerator model is equipped with a reverse, which allows you to work in 2 modes: injection and exhaust;
- The aerator package includes a starter with a magnetic relay;
- Aerator 2.2 with reverse has triple motor protection: from overheating, phase loss, short circuit in the network;
- Cools the grain fill (burd) up to 2.8 meters

Technical characteristics of the Aerator (2.2 kW):
-Maximum depth of introduction of the aeration pipe into the grain mass - 2250 mm
-Height of the ventilated grain layer up to 2.3 m
-Diameter of the aeration pipe 130 mm
-Fan capacity in the working area 1600-2100 cubic meters / hour
-Total pressure in the working area 1177-1265 Pa
-Engine power 1.5 kW
-Dimensional length with a fan 2800 mm
-Works on voltage 220 W
-Weight with a fan 30 kg

Scope of application:

• Conservation of freshly harvested and dried grain
• Ensuring sustainable storage of grain in the warehouse.
• Drying, cooling the grain
• Warming up the seed grain before the start of sowing
• Active ventilation of the heap
• Enriching the grain with air
• Reducing the temperature of the grain
• Decreasing the moisture content of the grain

Pest control of grain during warehouse storage It is used:
In floor storage warehouses not equipped with stationary floor ventilation systems
In temporary storage warehouses
With hotbeds of local self-heating on elevators, HPP
In non-ventilated containers

We offer a Heap Aerator 3.0 or a factory-made grain fan (it is distinguished by high quality laser cutting of metal and precise accurate welding).
The presented Aerator 3.0 allows ventilation of more than 25 cubic meters. grain with a pile height of 4m, ensuring complete safety of grain.

Technical characteristics of the Aerator (3.0 kW):

• Model ZV-3100
• Engine power - 3.0 kW
• Air power - 3100M3 / h
• Hole diameter - 1.5 mm also suitable for rapeseed
• Length of spear - 4 m
• Maximum depth of pipe insertion into the grain mass 3700 mm
• Height of the ventilated grain layer up to 4 m
• Diameter of the ventilated grain layer up to 6 m
• Diameter of the aeration pipe 130 mm
• Fan performance in the working area cube 3100 m / h
• Total pressure in the working area 1100 Pa
• Engine power 3.0 kW
• Overall length with a fan 4500 mm
• Operates on voltage 220 W
• Weight with a fan 45 kg

Designed for:
Active ventilation of a heap
Cooling grain
Enriching grain with air
Reducing grain temperature
Reducing grain moisture
Pest control of grain during warehouse storage
Prevention of mold and condensation
Stopping the development of fungus
Heating of seed material before sowing
Preservation of freshly harvested and dried grain
Used:
In warehouses for floor storage, not equipped with systems of stationary floor ventilation
In warehouses for temporary storage
In hotbeds of local self-heating on elevators, HPP
In non-ventilated containers